Welcome to Orbit Machinery Analytics (OMA)

we harness the power of data to drive asset performance. Our comprehensive suite of services and solutions enhances the reliability and performance of assets across a wide range of sectors. Discover how we leverage cutting-edge technologies and IoT applications to create custom solutions that cater to the unique needs of each client.

About us

About

Founded in 2022, Orbit Machinery Analytics (OMA) was born out of a vision to address common challenges faced by plant operators and asset owners. Founder of OMA observed that many were struggling with discrete databases, lack of integration, underutilisation of AI for anomaly detection, and suboptimal use of historical databases. In many cases, asset owners were not fully leveraging the capabilities of their existing software, leading to unnecessary expenditure on new software and databases.

OMA was established to provide solutions to these challenges. We focus on optimising and integrating existing systems, harnessing open-source and free algorithms for visualisation and platform integration. This approach allows us to deliver high-quality services at a competitive price point.

Our services span across Integrated Asset Performance Management, Data Historian, Analytics, Visualisation, Predictive Maintenance and Analytics, Asset Health Monitoring, and Independent Root Cause Failure Analysis (RCFA).

At OMA, we’re not just a service provider - we’re your partner in achieving operational excellence. Our agility and commitment to value set us apart from larger corporations, making us a preferred choice for clients seeking efficient, cost-effective solutions.

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Why Choose Us

What sets us apart is our commitment to providing tailored services rather than off-the-shelf products. As a lean and agile company, we’re able to offer highly competitive pricing. Our efficient operations and low overhead costs mean we can pass on the savings to our clients, providing top-tier solutions at an affordable price point.

Our services encompass rethinking data acquisition methodologies, expert data wrangling and filtering, cutting-edge edge computing solutions, and a vast array of batch processing capabilities.

Our success is measured not only by the problems we’ve solved but also by the innovative research we conduct. We’re at the forefront of advanced research related to state-of-the-art technologies in sensor and turbomachinery.

Industries

At Orbit Machinery Analytics (OMA), we understand that each industry has its unique challenges and requirements. Our expertise spans across a diverse range of sectors, and we’re continually expanding our services to cater to more industries. Here’s a look at the industries we serve:

  • > Oil and Gas

    We provide advanced analytics solutions tailored to the specific needs of the oil and gas industry. Our services help enhance the reliability and performance of assets, enabling companies to optimize their operations and reduce downtime.

  • Our solutions for the mining industry focus on improving equipment efficiency and predicting potential issues before they arise. We leverage sensor data and machine learning models to provide real-time insights, helping mining companies operate more efficiently and safely.

  • We offer comprehensive solutions for power generation companies, including condition monitoring, diagnostics, and predictive maintenance. Our services help improve overall equipment efficiency, reduce operational costs, and extend asset life.

  • We’re excited to extend our services to the medical industry. Our advanced analytics can help medical facilities optimize their equipment performance, reduce maintenance costs, and ensure uninterrupted service. From hospital infrastructure to medical devices, we provide tailored solutions that cater to the unique needs of this sector.

  • The manufacturing sector stands to gain significantly from our advanced analytics solutions. We can help manufacturers enhance their production efficiency, reduce waste, and improve product quality through predictive maintenance and real-time anomaly detection.

  • Our team has retail projects experience, boasting expertise in data management, reporting, market research, market basket analysis, sales performance analysis, and automation using Power Automate. They help clients gain insights, optimize strategies, and improve efficiency by providing tailored solutions, including custom dashboards for real-time monitoring.

  • Our team has experience of conducting in the field of agriculture and water management, utilizing advanced technologies such as GIS, sensor technology, and sophisticated data analysis. Crucial factors such as water table levels, salinity, and electrical conductivity were closely monitored, with edge computing leveraged for real-time data processing. The project resulted in the production of ad-hoc reports for immediate decision-making and interactive dashboards for long-term trend analysis. Furthermore, an evaluation of water usage and land coverage were carried out, offering valuable insights into resource allocation and sustainability. This project provided clients with data-driven solutions to enhance agricultural practices and environmental stewardship.

At OMA, we’re committed to empowering industries through advanced analytics. Whether you’re in one of these sectors or a different industry altogether, we’d love to hear from you. Let’s explore how our bespoke, integrated digital solutions can drive your asset performance.

 

Technologies

At Orbit Machinery Analytics (OMA), we leverage a variety of advanced technologies and systems to deliver our services. Here’s a closer look at the technologies we specialize in:

  • This is a suite of software products that are used for data collection, historizing, finding, analyzing, delivering, and visualizing. We use it to collect and analyze sensor data, which helps us create machine learning models for predictive maintenance. We also use the data for identifing anomalies or predict future performance.

  • Honeywell’s PHD Historians are robust, high-performance process historians designed to log tremendous volumes of process data. We use this technology to analyze historical sensor data and identify patterns for identifing anomalies or predict future performance.

  • Part of Honeywell FORGE platform, this technology provides powerful asset performance management solutions. We use them to integrate various databases and deliver cost-effective solutions that enable predictive maintenance.

  • These systems help us understand where losses are occurring so we can help our clients improve their overall efficiency through Defec Elimination or Root Cause Analysis.

  • Maintenance Systems such as SAP or JDE are enterprise resource planning systems that we use the maintenance data. They allow us to track and analyze maintenance activities, which is crucial for predictive maintenance and Root Cause Analysis.

  • A versatile Geographic Information System (GIS) that is used for capturing, managing, and analyzing geographical data. It aids in creating interactive maps, conducting spatial analysis, and making informed decisions in fields like agriculture and water management. ArcGIS is a crucial tool for visualizing and optimizing resource allocation in these sectors.

  • Data visualization and reporting tools used to transform complex data into visual insights, facilitating data-driven decision-making across various industries by creating interactive dashboards and reports.

  • we specialize in crafting web development solutions tailored to our clients' requirements. We prioritize user-friendly front-end design, while handling complex data through robust back-end and data processing.

    • At OMA, we’re always exploring new technologies and systems to enhance our services. Our proficiency in these technologies enables us to deliver tailored services that meet the unique needs of each client.

Services

High level of knowledge complimented with years of field experience has led to delivering customised integrated digital solutions for industrial machines, equipment, and systems.

Integrated Asset Performance Management (IAPM)

An integrated and customised approach based on customer requirement on different plant databases:

  • Plant Historian Analytics (IOT and sensors historian), Vibration Monitoring System
  • Production Loss Accounting
  • Laboratory Information Management (LIMS)
  • Computerized Maintenance Management System (CMMS) or Enterprise Asset Management (EAM)
  • Alarm and Events

Customised automated KPI dashboards for metrics tracking and execution

Artificial Intelligence and Data Analysis

IOT, Online Condition Monitoring, Predictive Analytics, Visualisation

  • State-of-the- art AI based anomaly detection for early detection of faults
  • Customised Predictive Analytics solutions based on customer platforms
  • Prediction of Remaining Useful Life of equipment
  • Production Optimisation - Providing real time optimised controlling parameters values
  • CMMS / EAM Data mining and presenting customised reports such as bad actor equipment, failure statistics and reliability metrics

Rotating Equipment Vibration Analysis, Diagnostics and Condition Monitoring

  • Onsite and Remote Rotating Equipment Diagnostics
  • Modal Analysis /Operating Deflection Shape (ODS)
  • Finite Element Analysis (FEA) of structures and Rotordynamic (FEA) modelling of the rotors
  • Condition Monitoring performance assessment and providing consultation for continuous improvement
  • Providing Rotating Equipment Diagnostics training and consultation

Independent Root Cause Failure Analysis (RCFA)

  • Independent third party RCA / Technical Report on rotating equipment
  • Facilitation and leading RCFA and providing recommendation to tackle root causes

Database Integration

We integrate various plant databases, including Plant Historian Analytics (IoT and sensor historian), Vibration Monitoring Systems, Production Loss Accounting, Laboratory Information Management (LIMS), and Computerized Maintenance Management System (CMMS) or Enterprise Asset Management (EAM). This integration allows us to have a holistic view of the operations and maintenance data. It enables us to pinpoint the root cause of problems more accurately and efficiently.

Data Visualization

We believe that data, when visualized effectively, can reveal patterns and insights that might be missed in raw, numerical data. We employ advanced visualization techniques to transform complex data into intuitive visual representations. These visualizations aid in quicker and more accurate decision-making. They also make it easier to identify anomalies and potential issues in real-time.

Have any question?

We are expert in the field of reliability, predictive maintenance and diagnostics. Communicate with us through the following means.

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Contact

Call:

+61 449 000 439